Environmental Control

Cooling Optimization for Data Centers: Supporting Airflow, Control, and Equipment Protection

Galco — Thu, 04 Jun 2026 17:11:44 GMT

Data centers generate heat continuously. Servers, storage systems, networking equipment, power infrastructure, control panels, and backup systems all contribute to the thermal load inside the facility. To help maintain uptime, data center teams need more than high-performance cooling systems. They also need reliable industrial components that support airflow, equipment protection, monitoring, and control.

Renewable Energy Industry Outlook & Trends: Key Technologies and Solutions for 2025

Galco — Thu, 09 Oct 2025 16:16:47 GMT

As the world intensifies its focus on sustainability, 2025 is poised to be a transformative year for the renewable energy industry. Companies are increasingly recognizing the strategic value of investing in renewable technologies to meet regulatory requirements and enhance long-term resilience and operational efficiency. At Galco, we’re seeing significant shifts in how industries are integrating renewable energy solutions, and we believe these changes will reshape the energy landscape in the coming years.

Upgrade from ABB ACS320 to ACH180 � Step-by-Step Guide

Galco — Tue, 19 Aug 2025 18:38:12 GMT

ABB ACH180 dedicated HVAC variable frequency drives.

Upgrading from the ACS320 to the new ACH180 HVAC VFD ensures continued efficiency and reliability in your HVAC applications. This guide will walk you through the replacement process, helping you select the appropriate ACH180 model, manage wiring and parameter setup, and address key considerations to ensure a smooth transition.

Step 1: Selecting the Correct ACH180 HVAC VFD

Before replacing your ACS320 with the ACH180, proper sizing is crucial. Compare the power range, mounting methods, and dimensions of both drives to select the best-fit ACH180 model.

Checklist for Proper Drive Selection:

Motor Ratings – Record the nominal power, current, and voltage from your motor nameplate for use in the ratings comparison tables.
Speed/Frequency Command Type – Determine if the signal is 0-10 VDC, 4-20 mA, via communications, or another type.
Start/Stop Command Type – Identify whether the signal is controlled via relay closure, communications, or another method.
Control Panel and Keypad – If you're using a door-mounted control panel, ensure you select the appropriate replacement kit for the keypad.
Communication Protocols – If your system communicates via Modbus RTU, document all relevant communication settings.
I/O Requirements – Check for additional control or reference sources that require extra I/O options.
Pump Fan Control (PFC) Consideration– The ACH180 does not support PFC applications. If your system requires PFC, consider upgrading to the ACH580.
New Features in ACH180 – The ACH180 introduces additional switching frequencies and Safe Torque Off (STO) for enhanced safety and performance.

Step 2: Wiring and Parameter Setup

Once you've selected the appropriate ACH180 model, carefully review electrical specifications and basic parameter settings for optimal installation.

Power Wiring

R0 and R1 ACH180 drives use a top in, bottom out wiring design (See Figure 1). Check if your existing wire lengths are sufficient or if adjustments are needed.
R2, R3, and R4 ACH180 drives use a bottom in, bottom out wiring setup (See Figure 2).

Control Wiring

ACH180 utilizes spring cage terminals (26-16 AWG) (See Figure 3). If connecting multiple conductors to a single terminal, consider alternative wiring methods.
ACH180 lacks expandable I/O (e.g., MREL-01). If additional relay outputs are needed, consider ACH580.

Protection and Safety

To achieve 100 kA SCCR protection, use fuses or ABB Type E manual motor protectors (MMP) such as MS132 and MS165-xx.
The ACH180 supports Modbus backwards compatibility, making the transition from ACS320 easier.

External Line Reactors

For input currents requiring external line reactors, refer to the ACH180 hardware manual, under the UL(NEC) ratings table's "Input with choke" column.

Figure 1: ABB ACH180 dedicated HVAC variable frequency drive. R0...R1 Top in wiring design.
Image Source: https://search.abb.com/library/Download.aspx?DocumentID=3AXD50000955886&LanguageCode=en&DocumentPartId=1&Action=Launch

Figure 2: ABB ACH180 dedicated HVAC variable frequency drive. R2...R4 bottom in wiring design. Image Source: https://search.abb.com/library/Download.aspx?DocumentID=3AXD50000955886&LanguageCode=en&DocumentPartId=1&Action=Launch

Figure 3: ABB ACH180 dedicated HVAC variable frequency drive terminal data for the control cables.
Image Source:https://search.abb.com/library/Download.aspx?DocumentID=3AXD50000955862&LanguageCode=en&DocumentPartId=1&Action=Launch

Step 3: Programming and Commissioning

Once the ACH180 is wired and powered up, programming and commissioning are essential to ensure proper operation.

Initial Setup and Alarm Resolution

Upon power-up, the ACH180 will, by default, set DI4 as Start Interlock 1.
This will trigger an "AFEE" alarm code if no interlock is used.
If the interlock is not needed, go to Parameter 20.41 and select the correct DI function.

Commissioning Methods

There are several ways to set up the ACH180 parameters for commissioning:
Graphical Interface - Use the built-in quick guide for simple setup.
Remote Control Panel - Program drive parameters using an external remote-control panel.
Drive Composer Pro - Use ABB's Drive Composer Pro software:
- For powered connections, use the BCBL cable.
- For unpowered programming, use the Cold Configurator with the necessary accessories.

Control Panel and Communication Considerations

Connect a control panel to the RJ45 control panel port to access standard parameter views.
If the ACH180's serial number contains an "A" in the center, it can only communicate with either the embedded serial bus or the remote panel, not both simultaneously.
- See the hardware manual for proper jumper settings to switch from the default setup and enable the embedded field bus.
ACH180 units with serial numbers "B" or later can communicate with both the embedded serial bus and remote panels simultaneously.

Final Preparation Before Installation

Before beginning the installation, ensure all control and parameter settings from the ACS320 are recorded. If the ACS320 cannot be powered, gather all non-parameter-related data for reference.

Critical Pre-Installation Steps

Review power and control wiring lengths.
Confirm the mounting requirements and dimensions for compatibility.
Ensure the ACH180 meets your system's automation and communication needs.
Document analog/relay outputs from the ACS320 and verify their landing points.

By following this guide, you can streamline the replacement process and maximize the benefits of upgrading to the ACH180 HVACR drive. If your application requires expanded I/O, PFC capabilities, or additional features, consider transitioning to the ACH580 for advanced functionality.

For more details, refer to the ACH180 user manual or contact Galco's technical support for assistance in selecting and installing the right ABB drive for your system.

HVAC Essentials: Navigating the Do's and Don'ts for Optimal System Performance

Galco — Tue, 19 Aug 2025 18:29:39 GMT

In today's technologically driven world, heating, ventilation, and air conditioning (HVAC) systems stand as silent sentinels, ensuring our comfort, health, and environmental sustainability. It's imperative to understand that the reliability of these HVAC systems hinges heavily on proper component selection and maintenance.

Here's a guide to help you navigate the HVAC maze, focusing on the do's and don'ts for product selection and maintenance.

KEY HVAC PRODUCT DO'S AND DON'TS

The HVAC ecosystem is a complex network of components that work together to ensure the comfort and safety of industrial and commercial environments. With a variety of products like dampers, driers, filtration systems, and more, it is critical to understand these key components' functions and best practices.

HVAC Sensors

Sensors are the eyes and ears of an HVAC system constantly monitoring environmental conditions and feeding data back to the controller to optimize performance.

Do:

Regularly calibrate temperature, humidity, pressure, and flow sensors to ensure accurate readings.
Install CO2 sensors in areas with variable occupancy to help modulate ventilation based on the number of people present, saving energy while maintaining air quality.

Don't:

Ignore the compatibility between sensors and controllers. Ensure that the sensor output matches the input requirements of the controller for seamless communication.
Place temperature sensors near hot equipment, windows, or doorways where drafts can affect readings. Instead, position them in central locations away from any misleading heat sources.

HVAC VALVES

Valves regulate the flow of fluids and gases within the HVAC system. Proper valve selection and maintenance are crucial for system efficiency and longevity.

Do:

Utilize two-way valves for variable flow applications where the system load varies significantly.
Implement three-way valves in constant flow applications for mixing or diverting flow paths as needed.

Don't:

Forget to periodically check for valve seat leakage or damage, which can compromise system operation.
Overlook the importance of actuators. Valve performance is only as good as the actuator that controls it; ensure actuators have the correct torque and control characteristics for the valve they operate.

HVAC DRIVES

Variable frequency drives (VFDs) control the speed of electric motors to match the load demand, enhancing efficiency and reducing wear and tear on the system.

Do:

Integrate drives with your building management system (BMS) for precise control and monitoring.
Utilize drives with built-in overload protection and dynamic braking for high-inertia loads like large fans.

Don't:

Install VFDs in locations with poor ventilation or where they can be exposed to contaminants. Drives should be installed in an enclosure with proper fans and circulation that provide clean, cool air to operate effectively.
Neglect the potential for electromagnetic interference (EMI). Use proper grounding and EMI filters to prevent disruptions to other electronic equipment.

HVAC DAMPERS

Dampers control the flow of air through the ductwork. Correct use of dampers can significantly impact the system's ability to distribute air effectively.

Do:

Use automated dampers that can be adjusted via the BMS for real-time airflow control.
Install fire and smoke dampers in critical areas as a safety measure to prevent the spread of fire and smoke through ductwork.

Don't:

Forget to inspect and test linkages and actuators regularly. Stuck or poorly functioning dampers can lead to imbalanced systems and discomfort.
Overlook damper seals, especially in systems where air leakage can lead to efficiency losses.

HVAC CONTROLLERS

Controllers are the brain of the HVAC system, interpreting sensor data and making decisions to regulate system components.

Do:

Program setpoints that reflect the actual occupancy and usage patterns of the building to optimize energy consumption.
Consider advanced control strategies like predictive control, which can anticipate the needs of the building based on historical data and trends.

Don't:

Rely solely on default settings. Tailoring control parameters to the specific needs of your facility can lead to better performance.
Underestimate the benefits of remote monitoring and control, which can facilitate quick adjustments and proactive maintenance.

HVAC THERMOSTATS

Thermostats provide the user interface for temperature control within the HVAC system. They range from simple mechanical devices to sophisticated smart thermostats with advanced features.

Do:

Choose programmable or smart thermostats that can adjust temperatures according to daily schedules, reducing energy usage during unoccupied times.
Place thermostats at an average height on an interior wall in a location with natural air circulation for the best temperature measurement.

Don't:

Overlook user preferences and comfort. While energy efficiency is important, maintaining a comfortable environment is the primary function of the HVAC system.
Forget to lock or password-protect thermostats in public areas to prevent unauthorized adjustments that can disrupt system efficiency.

HVAC MAINTENANCE DO'S AND DON'TS

HVAC systems represent a significant investment, and their effective maintenance, especially preventative, can directly influence the comfort of inhabitants, energy costs, and the system's longevity.

From reducing the risk of unexpected breakdowns to extending equipment life, proper maintenance is the cornerstone of an HVAC system's optimal performance.

While regular maintenance can prolong the life of these systems and improve efficiency, there's a right and wrong way to go about it.

Here are some authoritative do's and don'ts when it comes to HVAC maintenance:

Do's:

Regular inspections. Just like any piece of equipment, a proactive approach to HVAC maintenance is key. Schedule regular inspections to identify and rectify potential issues before they escalate.
Clean and replace filters. This simple step can dramatically increase the efficiency of your HVAC system. Depending on your environment and system usage, filters should be checked at least once a month and replaced or cleaned as necessary.
Clear the area. Ensure that the external components of your HVAC system are clear of debris, including leaves, twigs, and dirt. This promotes better airflow and efficiency.
Check for leaks. Regularly inspect for refrigerant leaks. If a leak is found, it's imperative to repair it promptly and ensure the system is recharged with the correct amount of refrigerant.
Invest in automation. With advancements in automation technology, integrating smart controls can help in optimizing HVAC operations, leading to energy savings and better equipment lifespan.

Don'ts:

Avoid DIY repairs. If you're not a trained HVAC technician, avoid making repairs yourself. Incorrect fixes can lead to bigger problems, void warranties, and even be a safety hazard.
Skip regular check-ups. Even if your system appears to be running smoothly, don't skip scheduled maintenance appointments. Small unnoticed issues can grow into costly repairs.
Neglect ducts. Dirty ducts can affect air quality and system efficiency. Ensure they're cleaned periodically, especially in industrial settings where air quality can directly impact machinery and product quality.
Overlook software updates. For HVAC systems integrated with automation solutions, ensure that the software is regularly updated. This ensures optimal performance and can offer new features or improvements.
Bypass professional advice. Always consult with an HVAC professional when considering upgrades or changes to your system. Their expertise can guide you to make informed decisions tailored to your specific needs.

CONCLUSION

An HVAC system is like a well-conducted orchestra, with each component playing a vital role in the overall performance. Following these do's and don'ts will help ensure that your system runs smoothly, efficiently, and safely, contributing to a comfortable environment and optimized operational costs.

Remember, regular maintenance and staying informed about the latest HVAC technologies and best practices are the keys to a healthy HVAC system and, by extension, a healthy industrial or commercial space.

Any Questions? Contact Us!

Our experts are equipped to help you find the right part you need and get it to you quickly.

Call 800-575-5562 for additional assistance.